New Zed, New Lego

Discussion in 'Non Technical' started by Kieren, Jan 10, 2009.

  1. Kieren

    Kieren Active Member

    Well a plenum pull seems the way to go, thanks Eric :) I would degrease and go for a drive other than half the hoses are now disconnected and the dumps are half off... Did you replace the PCVs last time? If not I might do that as well.

    What would you seal the cam covers with?
     
  2. a2zed

    a2zed Guest

    Yes, pcv cam with the 100k kit, I am pretty sure I done all the hoses for pcv's etc aswell so they should all still be soft.

    Use coppermax silicone, supercheap etc have it. Also get a couple of new intake cam cover gaskets from nissan, they are about $30 each. In the back of the heads on the exhaust side is a half moon rubber plug, replace these aswell as they are always rock hard.
     
  3. Kieren

    Kieren Active Member

    Valve seal kit ordered from Coz :) As well as an intercooler hose kit and a BMC brace. Since it's not the turbos I can do the rest of the things I needed to while I've got the car off the road. Also need to find that boost leak....!

    My Z had a message for me when I got home for lunch:

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    ... too bloody right!

    Oh and I now have a blog, with RSS feed! Just for funsies... wooo
    http://plenumpull.blogspot.com/
     
    Last edited: Sep 23, 2009
  4. Kieren

    Kieren Active Member

    :D This happened just last night!

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  5. black baz

    black baz black 'n blue Bazemy

    kiz ... you really are something else ... love following your adventures ...!!!
     
  6. Mclovin

    Mclovin Well-Known Member

    I see what looks like a bike handle on the right, is Sticky helping you repair your Zed? :p

    Nice work btw, now come do mine. :D
     
  7. Kieren

    Kieren Active Member

    Bike parts FTW! Oh and anyone can remove a plenum, the real test is putting it back together and the starting the car first time :p

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    Pictures of the removal stages, mostly for my reference if i can't remember something.



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    Last edited: Sep 25, 2009
  8. Kieren

    Kieren Active Member

    My poor Z!!!!!!
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    My workshop is a mess :( I should invest in some shelving :p
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    I think the dust storm got into my brain because I've started polishing my plenum.... somebody shoot me!
    It's obviously only early stages, more experimentation for now. First run is with a steel wire drill attachment to reduce the bumps on the surface, followed by 40-grit sand paper to remove all roughness, then I'll progress to higher grade sandpaper to remove the scratches and make it nice and smooth, and the final step will be with a polishing kit. I won't be doing the whole plenum, I'm nearly dead already... just the top and front will do for me.

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    I've completely removed the AIVs from the wheel wells and fender area but haven't found anything to plug the holes in the exhaust yet.

    While I had the fenders off I took the opportunity to fix my misaligned door. Just a matter of loosening the top hinge bolts, jacking the door up and re- tightening the hinge bolts. I got the height right first time :) Here's what it's been doing to my poor car:
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    ... but not anymore :D

    Question Time:
    Is the carbon canister supposed to vent to air? During the last trip I made to Somerset dam, my mum was made quite sick by the fuel smell from just normal cruising... I've sealed it up as shown in the next photo. Is this ok?

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    Also, what's this:
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    Thanks everyone :)

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    Last edited: Sep 27, 2009
  9. BiGZ

    BiGZ Iridescent Member

    Bottle in the front is the AC dryer, Thought the carbon canistor was meant to get rid of the fuel fumes?
     
  10. Chrispy

    Chrispy Pretentious Upstart

    That should plug into a nipple that vents to inside the chassis rail.

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    Aircon dryer. You need it if you like aircon.
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  11. Kieren

    Kieren Active Member

    Where would I find this nipple?

    I love aircon :D Mine will freeze your tits off quite easily!
     
  12. Chrispy

    Chrispy Pretentious Upstart

    Bottom of the rail I believe.

    You can see it here. (turn your head to the left :p)

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    Kieren likes this.
  13. Kieren

    Kieren Active Member

    Thats the little black on on the right, or the big red one on the left of your photo?
     
  14. Chrispy

    Chrispy Pretentious Upstart

    Little black one with a bit of rust inside on the right hand side. The big one on the left is for the big fat pipe that comes out of the cannister.
     
    Kieren likes this.
  15. Kieren

    Kieren Active Member

    Perfect, no more fuel smells :)
     
  16. Cool300ZX

    Cool300ZX Tasmanian Zed

    Well done a top effort

    After reading this I feel I might attempt to have a go at my plenum soon. Although, I'll go for the "buy a pre polished plenum" and associated stuff I think.

    Cheers
    Pete
     
  17. Kieren

    Kieren Active Member

    For sure, it's not that hard to pull the plenum, even for a tech nerd like me :) I would definitely be getting a pre-polished plenum too! Doing it yourself is no fun...
     
  18. Mclovin

    Mclovin Well-Known Member

    Where do you get the prepolished ones, Caz hasn't had them in stock for a long time. I was thinking of powder coating. :)
     
  19. Kieren

    Kieren Active Member

    I HATE EGR!!!!!! STUPID PIECE OF CRAP!!!!!
     
  20. BiGZ

    BiGZ Iridescent Member

    Powder coated plenum ftw
     

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