Topfeed Injectors wit fuel rail under plenum

Discussion in 'Technical' started by Tony, Jan 12, 2015.

  1. WazTTed

    WazTTed Grease Monkey

    damn, did you leave the tensioner bolt in by any chance?
     
  2. Tony

    Tony Member

    tensioner

    No didn't leave tensioner bolt in, it was a broken idler pulley stud.

     
  3. SIM300

    SIM300 FAKE MODERAT0R

    What a huge hit in the balls! Were the studs the factory originals, or did you replace them?
     
  4. Tony

    Tony Member

    stud

    Factory original as far as I could tell.
     
  5. Chad_

    Chad_ Well-Known Member

    fk man this upset me heaps reading through the thread havnt seen it before :(

    any updates on engine or your not bothering ?
     
  6. pmac

    pmac Z,, IT'S COMPLICATED!!!!!

    Again

    Man that's a huge bummer. This is about the fourth time I have read about the idler stud breaking.
    Take note, this stud should be changed with the 100,00km service or maybe every time you change the cam belt just for peace of mind.
    How many km had the engine done?
    Any progress with the engine build?
     
  7. stumagoo

    stumagoo Active Member

    absolutely...... also had this happen, I was lucky and siting just above idle when it happened and all the cams sprung to their neutral positions before any pistons connected to any valves....... I would never count on that happening again.
     
  8. Tony

    Tony Member

    Engine Update

    Block with new forged Piston and rods is back together, Heads have been ported and machined including new Supertech valves and Duel springs, will be picking them up tomorrow. so hopefully back on the road before Xmas. also have new timing belt kit with kevlar belt and you guessed it upgraded Idler pulley studs.

     
  9. Chad_

    Chad_ Well-Known Member

    nice work :zlove:
     
  10. Tony

    Tony Member

    Finally some positive results

    So finally got the engine finished and back on the dyno for some tuning, after a brief session we where running out of Fuel, running 1150CC injectors with a welbro 460L pump, after some discussion we removed the pump and all seemed OK, then did some voltage checks and voltage under load was around 11.5 to 12v. So we connected up a switch with a good voltage supply and now no more fuel shortage so we could now finish the tune. here are the results Running E85 @ 18psi boost. on a Dynomax. So happy to say that the fuel rails work.

    [​IMG]
     
  11. Madcow

    Madcow Active Member

    Good to see you didnt give up after the failure.

    Now fuel rails for sale??;)
     
  12. Tony

    Tony Member

    fuel rails

    Now looking at machining some up from aircraft aluminium, my brother has a section of bar i could use just need the time to machine them up. SS ones I made take to long to fabricate and had a lot of trouble with distortion when welding.
     
  13. Madcow

    Madcow Active Member



    Awesome if it looks like its going to go ahead can you put me down for a set.
     
  14. kickerzx

    kickerzx Member

    Im still in too... ;-)
     
  15. SuperZ

    SuperZ Resident Z lunatic

    Nice job you have been doing- logical and methodical

    Do you think its worth ceramic coating the rails?
     
  16. Tony

    Tony Member

    Ceramic Coating

    I think it is probably a good idea as it is very hot under there. I was thinking of still making up a few sets out of the stainless as I have the materials and have a work mate who can do a much better job than me with the welding.

     
  17. Anti

    Anti 14.7 x 14.7 = 44.1

    Great work!
     
  18. gtrtom

    gtrtom New Member

    Great job Tony

    Did you ever make up any ali ones? are they better/worse than the ss? I am going to attempt this myself on the motor I am currently building. I am also fitting later model toyota coils for ptu delete and get rid of all the untidy bits on plenum.
     
  19. kickerzx

    kickerzx Member

    I know I never got offered a set, so im guessing no
    ;)
     
  20. SRB-2NV

    SRB-2NV #TEAMROB

    Afrs are all over the place....
     

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