Plenum/Intake manifold...off they come..

Discussion in 'Technical' started by woofer, Sep 20, 2009.

  1. woofer

    woofer Active Member

    Well , decided its time for the Plenum and intake to come off.
    I have to replace my knock sensor and thought i may as well go the whole hog, will replace all hoses i can find , fuel and water.
    I actually discoverd i have a small crack in the rear heater hardpipe that runs under the intake , so it will be an oportunity to replace it.


    May as well do the timing belt and tensioners , water pump as well.... .

    Trying to decide what to do with the Plenum, bead blast to natural aluminium finish OR paint?? Its about time the engine bay got a bit of Bling:D

    Where is the best place to purchase the required water and fuel hoses needed? , including the heater hardpipes..



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  2. MR300

    MR300 New Member

    powder coat the plenum red . it looks good thats just me
     
  3. crackermann

    crackermann New Member

    go the aluminium finish HPC coating, it looks magic!
     
  4. a2zed

    a2zed Guest

    I would go with the crinkle black finish, it looks very good.
     
  5. MagicMike

    MagicMike Moderator Staff Member

    HEY!!! One is enuf :p
     
  6. CHILI

    CHILI Indestructable Target

    Why not do each intake runner with a different finish(that way, you not only please everyone, but you also have something that is truly unique)?:zlove::zlove:
     
  7. pexzed

    pexzed Forum Administrator

    For your mechanical stuff, Try Caz1 (a member here), then Concept Z Performance, and then Nissan Australia.
    As for designing your bling, just do your own thing. You'll never please everyone.
    Base your colour scheme off the colour of the car and consider the available colours of other parts you may buy like silicone vacuum line etc.

    Get creative.
     
  8. Inkar

    Inkar Black NA Slicktop

    hey man im gona be doing the same thing within the next few weeks, do you think you can post some pics up on where the knock sensor is located
    would help out alot

    cheers:D
     
  9. Chad_

    Chad_ Well-Known Member

    take the engine out if ur going to replace the det sensor. it will cut down alot of ur time, and save ur back ;)

    otherwise be prepaired for a bitch of a job. everything on the top has to be removed. and everything on the front has to be removed, inc harmonic balancer, cam gears, and banking plates to be able to remove the lower plenum. u can msg tektrader as i think he had a way to remove the lower plenum without taking the stuff from the front of the engine off... check into it. p.s the sensor is located in the valley under the lower plenum.
     
  10. woofer

    woofer Active Member


    HMMM very curious on this as well, i would be interested to hear if it is possible to NOT remove the cam gears and backplates to remove the intake manifold....
     
  11. Inkar

    Inkar Black NA Slicktop

    how hard is it to pull the engine out? is there an article on it
     
  12. Big_al_TT92ZX

    Big_al_TT92ZX Tempted to own another Z

    I suppose the trick would be to remove the idler pulley on the lower intake manifold while the timing belt, etc. is still in place. You'd re-insert the small bolt into the auto tensioner, then remove the idler pulley which sits on the lower intake manifold, then take out the stud for the idler pulley in the lower intake manifold. Just keep some tension on the timing belt when you take the idler pulley off so it doesn't loosen and jump a few teeth, I'd suppose.
    This should allow you to lift the lower plenum off the heads once all the bolts are undone. :)
    Best doing the DET sensor when you're knee-deep doing a 100,000km service and/or replacing the harmonic balancer with a lightweight piece as others have probably said already.
     
  13. woofer

    woofer Active Member

    Just an update.... everything is stripped down, knock sensor is exposed and i have to removed the EGR.

    [​IMG]

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  14. beaver

    beaver southern zeds

    Agree

    Black is the new polished look, black is crap imo, don't do it.:D

     
  15. Inkar

    Inkar Black NA Slicktop

    how long has it taken you to remove the lower intake manifold?
     
  16. directzx

    directzx New Member


    not too hard... theres an article in the tech section.


    disconnect the loom, take off exhaust, relieve fuel pressure, Air con and you'll prob want to take the steering arm ??? apart as that got in the way when i pulled mine out.

    the only thing that was annoying other then that where the heater hoses behind the engine, need to lever the bloody thing before you can get at them properly.
     
  17. woofer

    woofer Active Member

    About 8 hrs, the worst bit was removeing the EGR and associated piping.

    Re-assembly will be much much easier with the EGR gone..
     
  18. SIM300

    SIM300 FAKE MODERAT0R

    Nice work, woofer. I had my plenum sand blasted when I last had it off. I'm happy with the way it turned out. Here is a pic for reference:

    [​IMG]
     
  19. woofer

    woofer Active Member

     

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