GT2860RS fitting issues

Discussion in 'Technical' started by SuperZ, Aug 30, 2015.

  1. SuperZ

    SuperZ Resident Z lunatic

    Hey all

    I notice that the turbo actuator ( a garret 12psi super actuator) just hits on the oil tree branch, I filed the tree down as much as possible without compromising the integrity, but I still need another mm or two for clearance.

    I loosened that actuator bracket to see if it would give any extra space but it did not help any......

    Wondering what others do or have done in this case.......


    I think my only option is to bend the actuator/ actuator arm to clear it then recalibrate them.........


    Thoughts...ideas...suggestions are welcome

    Regards
    Jamie



    :zlove:
     
  2. MikeZ32

    MikeZ32 das Über member

    My 28R kit came with a pre-bent actuator shaft. If there's enough adjustment available in the tip then yes, bend it and readjust the preload to suit.
     
  3. Fists

    Fists Well-Known Member

    Do you know what fitting kit they're using? You could probably re-clock the compressor housing to lift the arm up a bit but you'll need to re-set the tension on the actuator arm too to make it doesn't over-boost on you.
     
  4. kickerzx

    kickerzx Member

    Clock the turbo a little maybe?
     
  5. SuperZ

    SuperZ Resident Z lunatic

    Not sure of the kit - but its all garret parts

    I had pre bent actuator shafts - so I figured yours must have been more bent than mine

    Tight fit - actuator wanted to hit the bracket or oil tree

    In the end I bent the actuator tab / filed the oil tree down / moved the bracket closer by grinding the locating holes and straightened the actuator adjustment shaft -

    Finally it fits now..........with clearance on everything

    Just need to calibrate them ...on the downhill run now.....


    Cheers anyway guys

    Regards
    JC
     
  6. kickerzx

    kickerzx Member

    On a sidenote on calibrating..
    I adjusted mine on the "bench" as good as i could before i dropped the motor in but when i ran it one of the sides was .4/5 leaner than the other side on full boost. Had to thighten one of the actuators 2.5 extra turns to reel in the difference.
    Just shows another of the benefits of running two widebands..
     
  7. Tektrader

    Tektrader Z32 Hoe, service me baby

    Rotate the housing to the right place and they fit fine.

    I hope you synced the actuators up on the bench with a compressor before you fitted the turbos.
     
  8. SuperZ

    SuperZ Resident Z lunatic

    Cannot

    :confused:


    The actuator is almost hitting the manifold/ the oil tree and the engine mounts, so there is/was no way I can/could rotate the housing without resitting the actuator - sort of defeats the purpose to rotate the housing and still have the actuator in the same location .

    Why sync them on the bench when you can do it fitted to the engine?? What's the difference?


    :confused:
     
  9. kickerzx

    kickerzx Member

    You won't be able to reach the right hand one with it in the car
     
  10. SuperZ

    SuperZ Resident Z lunatic

    The motors on an engine stand - I figure if you hit the actuator accidently the settings could change - hence it's better if they are calibrated once on the manifold rather than a test bench

    I feel relieved I haven't missed something here ;)
     
  11. MikeZ32

    MikeZ32 das Über member

    I just did mine today on a stand and the driver's side (right side) is a PITA with turbo attached to engine. Much easier to do while off but if you'd rather mount it first, it can be done. Just takes more fiddling.
     
  12. SuperZ

    SuperZ Resident Z lunatic

    Doesn't look like too much of a problem to do - I have the room to swing a spanner in there - I have had to modify so many parts for this to happen that this is the least of my problems!

    Just spent an hour getting a single bolt in :rolleyes: - on the compressor 90 degree outlet housing inner bolt- the manifold is just so oversized it ain't funny and its why I have had to do so many mods already

    Downhill run now - compressor is about to fire up - then I can modify the turbo heat shields to fit the actuators - then I'll confirm the settings once again and make sure the actuators don't catch on them at the same time

    (not much room left for the shields with less than 1cm of room around them- another PITA job I feel - owning a Z is not all fun! :rofl: ) :(


    Cheers guys....

    Jamie

    Jamie
     
  13. MikeZ32

    MikeZ32 das Über member

    I had the manifolds and dumps ceramic coated and getting rid of heat shields all together. they interfere with turbos and the ash spec intakes. since engine is out consider doing that too. yes it's more work and money...
     
  14. SuperZ

    SuperZ Resident Z lunatic

    Thought about that but the nearest place that could do it was Brisbane. :(

    Will have to be next time....I am having Z withdrawals and want it back on the road! :eek: Rego inspection is due soon, so don't want to risk ending up blue slipping it by delaying anymore

    I will be able to fit the turbo wrap shields on o.k., it will just take a bit of time and fiddling getting them around the actuators (will use metal ties to make sure its kept in close near them)

    Do you reckon the ceramic coating will eliminate the heat soak from the manifold to the turbo's (since most use metal gaskets and the studs can conduct) - would definitely like to do the Z1 dumps but I guess can do that anytime since I can get at them in situ later on

    JC
     
  15. rob260

    rob260 Administrator Staff Member

    Hey Mike post up some pics of the dumps when you can -love to see how they turned out
     
  16. SuperZ

    SuperZ Resident Z lunatic

    Unreal............:(


    Just noticed the turbo inlet pipe is now hitting the actuator and it won't bolt on (lucky I checked it now.....)

    So the Actuator lever is now up against the turbo housing, the rod is now up against the oil tree and the bracket itself, the actuator is now against the engine mount and now the inlet turbo pipe wont bolt on :rofl:

    I get the impression the newer garret super actuators are larger than the previous actuators - hence all the issues


    :eek:

    .........the grinder will be out again tomorrow........:D

    BLOODY UNREAL!!!!!!
     
  17. Tektrader

    Tektrader Z32 Hoe, service me baby

    Last I looked you CANT keep an eye on Both actuators when there is one on each side of the engine. Setting them off engine is way easier and more accurate.
     
  18. SuperZ

    SuperZ Resident Z lunatic

    Cheers tekky

    I see what you were saying.....

    I can actually see them fine........I guess side by side would be easier but it's not required given I can still see them both clearly... I was going to calibrate with a regulator and some ticker paper to confirm they both open at the same time just to make sure as accuracy is my priority. (independently then combined to confirm)

    I just figure that knocking them on the install could change the value and given the clearances - will opt for on engine calibration.....

    If I had more room and everything wasn't such a tight fit then I would do it on the test bench as you suggest - but accuracy on engine is my first priority and I need to check actuation on engine anyway, so will do both at once

    Its easier to test on bench for sure - but in situ is more accurate I reckon

    Cheers for the reply tekky

    Jamie
     
    Last edited: Sep 4, 2015
  19. BLACK BEAST

    BLACK BEAST SLICKTOP TT R-SPEC

    Are these turbos off the shelf or bought as a z32 kit?

    Last I remember the actuator and brackets are slightly different for the z32 kits , as in bracket and shaft angles.

    .might be your problem .

    GCG sells the actuator/bracket kits if needed.



    .
     
  20. SuperZ

    SuperZ Resident Z lunatic

    I think your right????..makes sense given previous installations claim few issues

    Given its all Garret components leaves me to think it's an off shelf (new but purchased off forum)
    Figure kits would still be using the HKS / or other actuators etc...given the previous Garret actuators weren't much chop.

    Don't think a GCG bracket would help without replacing the actuator complete. Had a look at GCG and could not find anything there suitable to replace with?

    The size of the super Garret actuators appears to be the overall problem here and not so much the bracket or rod, certainly much larger than stock and apparently larger than the previous garret actuators

    I figure the grinder will sort things out by shaving the turbo outlet flange a few mm - it should be right then

    Having 12 PSI as the minimum setting is the downside with these ones other than the size of the actuators

    JC
     

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