Boost controller won't increase boost

Discussion in 'Technical' started by Kieren, Sep 19, 2009.

  1. Kieren

    Kieren Active Member

    Well it's been 6 months since I got the GReddy ProfecB SpecII and installed it. The first time it would either stay at 7PSI or boost way over 15PSI depending on whether the safety boost solenoids were plugged in. I gave up and installed a $20 Turbotech which worked brilliantly and held 12PSI with no problems or boost spikes :p

    Today I went and ran new lines to the passenger side wastegate actuator and to the y-join on the drivers side. Both safety boost solenoids are bypassed now. I've connected the line to the actuators to the COM port and the line to the intercooler boost source to the NO port as explained in the manual. (I had it this way the first time too) It still will not go past 7PSI no matter what settings I choose on the controller. Duty cycle of 5% or 65%, doesn't matter. The tt.net post suggested to have all other setting as low or at 0 as possible. I did this, and I also tried various settings for gain and set gain...

    I've tried searching but couldn't get any results for my query... maybe I wasn't using the right words.

    Why won't it go past 7PSI?

    Also when I blow into my new lines running to the actuator there are absolutely no leaks, but when I blow into the intercooler source there is very little resistance. I figured this was OK but I thought I'd check too.

    Thanks,
    Kieren.
     
  2. aazn

    aazn New Member

    isnt 7psi safety boost check the common problems.. vac/boose leaks etc etc.
     
  3. WazTTed

    WazTTed Grease Monkey

    remove your stock solenoids man.
     
  4. Kieren

    Kieren Active Member

    It is 'base boost' in my case as the safety boost solenoids are bypassed. The turbotech holds 12PSI so this would indicate a problem relating to the ProfecB rather than the mechanics of the car?
     
  5. WazTTed

    WazTTed Grease Monkey

    manual vs ebc.. seriously remove the stock solenoids bro !!! and run the lines directly 2 the gates !!.. unless you have messed your lines up or something !! that could cause dodgy boost
     
  6. Kieren

    Kieren Active Member

    I have! The lines run straight through, without restriction, from the wastgate actuator to the EBC solenoid.
     
  7. WazTTed

    WazTTed Grease Monkey

    bypassed not removed? or removed?

    maybe your ebc solenoid has kicked the bucket
     
  8. Kieren

    Kieren Active Member

    The solenoids have no vac lines coming to or from them. The other lines that went to them from the accordion pipe are plugged. They are also unplugged and have been since March.
     
  9. MagicMike

    MagicMike Moderator Staff Member

    Have you removed the plug from the 3rd port?
     
  10. Kieren

    Kieren Active Member

    Ya, the NC port is empty. I can see the thread that a port would screw into... is that right?
     
  11. rollin

    rollin First 9

    sounds like weak actuators....
     
  12. a2zed

    a2zed Guest

    Plumb it up like this

    Com port to both actuators
    NO port to the plenum, not where the manual says
    Vacuum signal line from the unit to the plenum also

    Coming off the centre on the balance tube is a 6mm tube, it finishes up just above the iacv, run a hose from this to both the solenoid and the unit. Set it up and your done.

    As you said, the turbo tech makes the desired boost so there is no reason the greddy shouldn't if set up like I have said. I think you may have one boost port wrong in your set up. Do it as above and you will be all smiles.
     
  13. Kieren

    Kieren Active Member

    Sounds like a job for tomorrow :) Thanks for the help!

     
  14. Kieren

    Kieren Active Member

    FAIL! No change at all. This is crap, it must be something wrong with the solenoid.
     
  15. a2zed

    a2zed Guest

    Is the unit seeing the correct boost?

    If so your solenoid is stuffed.
     
  16. Kieren

    Kieren Active Member

    Yep matches the boost gauge. Well at least I have shorter vac lines now. That vac line you suggested to use was already blocked off -the 6mm hardpipe that comes off the centre of the balance pipe and ends near the battery which is the one I used. There is no plug on the NC port of the solenoid - check! The vac pressure line goes from the balance pipe to the solenoid NO port and the control unit itself - check! Equal length vac lines from wastegate actuators to a T-piece then connecting to the solenoid COM port - Check. All connections on the back of the control unit are OK...
    Where am I gonna find another solenoid? I give up..... waste of a weekend!
     
    Last edited: Sep 20, 2009
  17. Mclovin

    Mclovin Well-Known Member

    Turbo-Tech wins again. ;)
     
  18. Kieren

    Kieren Active Member

    Yep but I'm not putting it back in... not anytime soon... Z will just sit in the garage for a while I guess as punishment for wasting my time.
     
  19. ZEDZY

    ZEDZY Active Member

    Hook 15 psi upto the boost controller, you should hear the solenoid start to click. Its a fast clicking sound.
     
  20. Kieren

    Kieren Active Member

    I wish... the compressor at work seized up so now I have no way of doing that or even a boost leak test...

    How much pressure can you produce by blowing? lol...
     
    Last edited: Sep 20, 2009

Share This Page