How-To: Delete your AIV's 90 300zx N/A

Discussion in 'Technical' started by rockchucker, Jul 22, 2009.

  1. rockchucker

    rockchucker WTF???

    For those of you with Steering wheels on the wrong side of the car you will just have to look at the pics in a mirror! lol =)


    I know there is a write-up on this. The other write-up also says you have to remove the fender to get to the last air box. I found this to be incorrect on the 1990 N/A 300ZX.

    This AIV deletion "How to" is done with headers and test pipes already installed. If you do this without the test pipes then you will need to plug the "bung" where the AIV is connected to your exhaust system.

    TOOLS~ 10 mm socket and ratchet
    Phillips head screwdriver

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    1. Jack the front of the car up and support with the proper equipment.
    fender.
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    2. Remove front wheels from the car.

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    3. Remove bolts, screws and plastic fasteners(with the tip of the screwdriver push in the center of the fastener to remove) from the fender liner. You only need to take off the rear part of the fender liner to access the AIV's. In fact you don't NEED to remove it. It just makes for easier access and a cleaner end result. If you decide not to remove it you have to crease the liner to keep it out of the way.

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    4.Don't forget this one.

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    5. Remove fender liner to expose the AIV assembly. My fender liner has a rectangle cut out for neons in the wheel well. So yours will look solid.

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    6. Remove the bolts that hold the bracket for the AIV assembly in place.

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    7. Remove bolts that hold your starter relay bracket in place. Remove the nut that holds the upper AIV bracket also.

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    8. Loosen the Nissan reusable zip ties that hold the wire loom from vibration.

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    9. With the wires loose you can weave the whole AIV assembly out of the fender.

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    10. Remove the vacuum line from the AIV assembly and trace it back to the AIV solenoid. Leave it attached to the solenoid for now.

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    11. Replace starter relay and snug wire loom zip ties.(Now would be a good time to replace your starter relay...It is at least 17 years old)

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    12. Take time to clean the fender liner and clean out any debris on the inside of the fender. In the corner it tends to collect and stay moist when driving in wet conditions. This moisture will rot your fender from the inside out. I found an old mouse house and about a pound of moist dirt.

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    13. Replace fender liner, bolts, screws and fasteners.(I cleaned mine up with Simple Green and a scrub brush but did not take pics.)

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    14. Switch sides and remove the wheel on the passenger side.

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    15. Remove the fender liner, bolts, screws and plastic fasteners. This side is in 2 pieces. Remove both of them.

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    16. Remove the bolts that hold the bracket for the AIV assembly in place.

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    17. Remove the two upper bracket bolts. There is also a nut to remove.

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    18. Loosen the Nissan reusable zip ties that hold the wire loom from vibration.

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    19. With the wires loose you can weave the whole AIV assembly out of the fender well.

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    20. Take time to clean the fender liner and clean out any debris on the inside of the fender. In the corner it tends to collect and stay moist when driving in wet conditions. This moisture will rot your fender from the inside out. I found an old mouse house and about a pound of moist dirt.

    [​IMG]

    21. Remove the vacuum line from the AIV assembly and trace it back to the AIV solenoid. Leave it attached to the solenoid for now.

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    22. Snug wire loom zip ties. Replace fender liner, bolts, screws and fasteners.

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    23. Remove the two bolts that hold the AIV solenoid and the cruise control unit.

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    24. Remove the AIV bracket and solenoid. Replace the cruise control bracket and bolts.

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    23. Unhook the electrical connection on the AIV solenoid. I have found that a "pick set" is very useful when dealing with the old, brittle 300ZX connections.

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    24. Protect the connection from corrosion with silicone lubricant or dielectric grease as shown.

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    25. Trace the two vacuum lines on the AIV solenoid back to the engine and remove them. Along with the AIV solenoid itself and all vacuum lines connected to the solenoid.

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    26. Connect the two points with a new silicone vacuum line.

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    27. Marvel at all the useless crap removed from the Z.

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    28.Replace both front wheels. Lower the car. Then torque the lug nuts to specified settings.


    Note: I have already taken off the exhaust and replaced it with headers and test pipes. If you have the original exhaust on your Z you will have to purchase two plugs that fit the bung on the Cat pipes.

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    "That will be all...End of line."
     
  2. Western Z

    Western Z special member

    hey great write up, pics tell a thousand words.

    im thinking of doing this but are there any disadvantages from deleting AIV , whats its purpose ?


    .
     
  3. Chrispy

    Chrispy Pretentious Upstart

    Add extra air so that unburnt fuel in your exhaust ignites and pre heats your cats on cold starts. Was deleted in '94+ Zeds.
     
  4. MikeZ32

    MikeZ32 das Über member

  5. K-zed

    K-zed Secret Squirrel

    Hey buddy

    Another good write-up. :zlove:

    You may wish to submit your tech articles for inclusion in our Tech Section; please convert to PDF, with pics cropped/size reduced, and email to Greg (pexzed). PM for email addy.
     
  6. rockchucker

    rockchucker WTF???

    Thanks all.




    Just for reference where is the Starter Relay on the AUS Spec Zeds? (See I even said Zed instead of Z... =)
     
  7. GTP_VLBT1

    GTP_VLBT1 CAIRNS - Z- MAN

    hey cheif that starter inhibitor relay is on the drivers side in the Aus spec/ J Spec Zeds
     
  8. rockchucker

    rockchucker WTF???


    Oh you mean the wrong drivers side? Just kidding mate!

    So regardless or US or AUS spec the Starter Relay is on the Drivers side no matter what?


    Right side for AUS spec and Left side for US spec?


    Thanks for the info. Just trying to get things straight as I am jumping into a different car here for me.
     
  9. dydy

    dydy mr ed

    must have been 93 on. as I have swapped exhausts from the 93 over to a 90and felt all confused until I seen this thread.

    great thread rockchucker:) I love how you show the weight of it too:D
     
  10. MoulaZX

    MoulaZX #TEAMROB

    2 year thread dig lol.

    Thats fine. I love reading this guy's 'How to' threads anyway. Too bad we don't see him around all that much lately.

    MoulaZX
     
  11. Vader

    Vader Just another guy

    Anyone doing this from this thread and need to plug the lines going to your exhaust: A standard sparkplug fits in the pipe quite nicely :cool:
     
  12. dydy

    dydy mr ed

    will that mean I have a v8 in my zed then?

     
  13. Brock32

    Brock32 Active Member

    Add a coil pack to burn those pesky unburnt fuels!!!!!!
     

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