EGR solenoid removal

Discussion in 'Technical' started by zedx_1, Aug 28, 2007.

  1. zedx_1

    zedx_1 Member

    Egr deactivation- ok guy see if im on the right track here. After a lot of reading up on the subject ive come to a fewconclusions.
    I got my info from the site below.
    http://www.twinturbo.net/net/viewmsg.aspx?forum=general&msg_id=967920&forum=technical&dtSearch=0

    From the fact that some people completely remove there egr removing it doesn't cause a problems
    with the running of the car but does cause a computer code error.

    On na 300zx's there is never enough pressure in the exhaust to force the egr open if the vacuum line to the egr is disconnected. But! On turbo model, possibly only when running more than factory boost there can be a situation where at full boost the egr could be forced open causing exhaust gas to enter the engine- very bad.

    Now what im planing to do is run a line from the balance tube to the top of the egr with a simple one way valve so that the egr valve only ever gets boost (aiding in keeping the spring in the egr closed) and never vacuum so it will never open again.

    Now my reason for doing this... if the valve isn't opening and closing then its not going to wear out and fail, one less thing to go wrong. Really don't want pull out the egr valve if i dont have to.
    And my 2nd reason is to simplify the engine bay. This removes the solenoid and cuts the vacuum/boost hoses down from 3 to 1.

    would be interest what the experienced members had to say about my idea:)
     
  2. vbevan

    vbevan Active Member

    Why not remove it, block it off and rig up a resistor to keep it from coding?
     
  3. zedx_1

    zedx_1 Member

    yip thats what i will do when the plenum needs done, do ya think what ive described sounds correct tho? also what resistor is required to avoid the error code? i havint seen any thing describing it in any of the egr valve removals
     
  4. vbevan

    vbevan Active Member

    Use a multimeter and measure the resistance of the solenoid. Put it across the terminals where it connects up. (I'm assuming there's a connection somewhere haha, I haven't touched my EGR yet)
     
  5. ACTZX

    ACTZX New Member

    I've removed the egr completely

    including the solenoid and there is no error code reported. Then again I've only driven it today since doing it.
     
  6. yeti

    yeti New Member

    another way

    I ran the line from the top of the egr to the hardpipe before the throttle body.

    That way the egr gets atmospheric or boost pressure. But I think sometimes maybe still gets vaccuum when the throttle is opened after being closed and the turbos are winding up.
    So perhaps your one way valve is a good idea.

    What valve are you using and where'd you get it from?

    I have not seen any error codes and dont have resistors jumping the plugs where the egr or aiv solenoids were. 89 TT Jspec ecu maybe doesnt care, or im not seeing the fault codes on ecutalk for some reason.
     
  7. JEDI-77

    JEDI-77 Jedi Master

    Californian ECU error codes...

    The error codes that are mentioned there in the twinturbo.net post is in reference to Californian zeds. On our zeds, if you remove the EGR, you will not get an error code.

    Cheers
     
  8. WYKKED

    WYKKED <b><font color=red>2 Much Trouble</font></b>

    Mark is correct. I removed my EGR many yers ago and have never had an error code from it.
     
  9. zedx_1

    zedx_1 Member

    hay, yeti, yer i was wondering if there was a sorce where there was only boost pressure, i found your post of what you had done after i had posted mine, but then were still abit concerned like ya said that there could be a vacuum before the turbo wound up. the one way valve i found cost like $3 including postage, good to know that im on the right track
     
  10. zedx_1

    zedx_1 Member

    ok guys great info to know:) thanks for all you help
     
  11. zedx_1

    zedx_1 Member

  12. yeti

    yeti New Member

    sweetbix

    thanx man.

    ebay of course, where else.:eek:
     
  13. DonoRyan

    DonoRyan Rick James

  14. JEDI-77

    JEDI-77 Jedi Master

    yes!!

    thats what I've been trying to say for ages. More so for NA's that have a higher comp ratio.

    Cheers
     
  15. geron

    geron National Petroleum Equipm

    Question is why did Nissan remove it from the later year models???

    If the logic behind all that's said makes sense then on what basis did Nissan remove this in the later year Z32's.

    Is there something else that they replaced it with?

    Peter
     
  16. DonoRyan

    DonoRyan Rick James

    Some people argue the EGR was only installed due to the environmentalists... and that engine temps and NOx production are greater under WOT conditions compared to cruising anyway.

    Some estimated combustion temps are probably reduced by 5-10% with the EGR in place, 100-200 degrees??? What impact a removed EGR will have on engine life is another matter.... it was proposed some other part of your engine would fail long before any aspects relating to higher combustion temps would cause an issue....

    I think at the end of the day its worth leaving in place. I removed mine but I think I will reinstall it... maybe at the 50k mark, I need to replace a coolant line at the back of the plenum anyway.

    The EGR only kicks in when cruising, it makes no difference to performance if you remove it...

    Out of interest, I'd like to see EGT before and after EGR removal.
     
  17. beaver

    beaver southern zeds

    Nissan did

    delete the egr from later model zeds, not sure what they replaced it with. My 94 had an egr, so i assumed the engine had been replaced at some stage with an eariler model engine, not so! Nissan were still putting egr's in 96 model zeds, you only have to look in a parts list to find that out. Just a quick word on the ebay on way valves, they look to be made from plastic, so i can't see how they would last very long before meltdown.
     
  18. ADAMZX

    ADAMZX 2000spec Conversion

    I agree with geron there must have been a reason nissan dropped the ERG, What would happen if everyone had brought a 99/00 spec car instead of a 89 model would u think they would got o the trouble of adding a EGR if it wasnt installed on those cars. I have no plans to remove my EGR unitl i find out exactly why nissan removed it and i would want to see exactly what is missing from the EGR systems in the later models before anything. Mayb nissan lowered the compression of the NAs in the later models who knows. ill ask around the uk and us and see what i can find out and report back.
     
  19. ADAMZX

    ADAMZX 2000spec Conversion

    Ok guys just got a few replies from the uk bois and they say nissan never dropped the EGR as far as they know, they said the 96 models had them so they probably stayed on till the end.
     
  20. beaver

    beaver southern zeds

    Egr

    was deleted from 96 on, along with a heep off other things, from what i can gather. I think they detuned TT engines from 96 on. Aiv was deleted from 94 models,no sign it was ever there on my car.
     

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